Production Tour

PRODUCTION INTRO

All our production departments are well-equipped with the latest, machinery imported from Japan and England, and well-staffed with the expert technicians trained from our strategic joint venture network.

Raw Material Department

At Zezmo International Company, we believe that quality can only be achieved through quality raw material. As such, the best quality Raw-materials (S.S. Strips, Round Bars, S.S.Coils and S.S.Tubes) are imported directly from Japan & France and are subjected to composition and hardness testing through Laboratory in order to ensure that only the best materials are passed on to production departments.

Forging Department

The Company has its own Forging Section where Forgings are made through Drop Hammer process by seasoned operators using Dyes made of the best-quality imported D-2 Steel. The Forgings are later put through various process like ring trimming, and acid cleaning / pickling by those well-versed in these processes before they are passed to Milling department.

Milling Department

Our Milling / Machining Section have about 35 Milling / Lathe/Drill/Grinding Machines which are manned by the exceptionally well-trained experts for good milling of the ratchets, teeth, box-making, and for all other related processes for ensuring exact perfection before filing. For this purpose, top-quality imported cutters are used throughout the machines with intense scrutiny on quality production.

Polishing & Grinding Department

The Electro-polishing and Grinding Departments are manned by seasoned workmen using imported Chemicals and best quality grinding wheels to ensure the best-quality finish. More than 10 halls housing approximately 150 trained technicians are employed for this process as it is an important process for quality finishing of any instrument.

TC Department

Our Tungsten Carbide (T.C.) Department is installed with the best-quality induction machinery being manned by the exceptionally well-trained experts of German Technology. The T.C. Tips and the soldering material are imported from Germany to ensure matchless quality and precision. The department also utilizes laser welding machinery for superior results and unbreakable strength.

Laser Stamping

Currently etching on the instruments is being done in-house through a chemical-electrical process. Stamping facilities are also available if requested by customer. The company plans to apply laser-etching technology for its reusable grade instruments in the near future.